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Rear motion ratio on 4-link live axle on Prado 120 series

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  • Rear motion ratio on 4-link live axle on Prado 120 series

    Hey everyone,

    After having measured all the interesting relationships on the front IFS, I thought I’d measure up the rear 4-link live axle suspension geometry.

    With coils and shocks out, and swaybar in, I find the following relationship between shock travel and wheel travel;



    The shock travel limits are defined by the axle hitting the bumpstop at around 405mm, and the factory brake lines/swaybar binding at around 610-615mm.

    This relationship can also be expressed in terms of droop as;



    This gives a motion ratio of wheel droop:shock travel = 92/89 = 1.0337.

    As I’m running 80 series shocks, 365-618mm, the swaybar links definitely need to be lengthened by around 10mm to make sure the shocks top out before the swaybar binds, which will also give a little more droop.

    Toyota also appear to have built in a safety margin of about 50mm (bumpstop height) for the OEM closed shock length of 356mm, with 356+50 = 406mm, where the axle touches the bumpstop. As such, if the bumpstop fails/falls off, the axle should hit the chassis at the same time the OEM shock bottoms out at 356mm.

    The factory flexible brake lines are stretched to their limit under these measurement conditions, and will not get stretched in this manner when the live axle is flexing at an angle under normal 4wd’ing conditions.

    Even so, I will be replacing my factory brake lines with more sturdy and longer steel shrouded brake lines.

    Best

    Mark
    Whitey
    Shockie Maker of the Month Award
    Last edited by Whitey; 20-09-2017, 04:31 PM. Reason: Plot updates
    2006 GXL petrol auto. ARB deluxe bar x3 HID IPF's, ARB alloy roofrack, ARB awning, BFG A/T, Safari snorkel, Piranha breathers, Pacemaker extractors, custom Ironman 45710FE 436-569mm with Dobinsons 350, custom Ironman 45682FE 383-618mm with Dobinsons 487, Firestone kevlar 60psi airbags, 30mm extended Roadsafe links, AMTS bashplate and recovery points, ABR Flyer with Powersonic AGM.
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