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3rd row seats out, rear shelf installed

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  • 3rd row seats out, rear shelf installed

    Being without 7 children or aspirations to be a taxi driver, and in need of a storage area for recovery gear, tools etc, I decided to ditch the third row seats and fit a board in their place to create a separate storage area (while still retaining a versatile and large main 'boot' space.

    I found that if the third row seats, and their mounts etc were removed, I was left with 4 threaded mounting points that would suit my shelf idea, they were level and at the right height (ie beer carton slides under shelf neatly). While I think that drawer systems are very snappy, I need more versatility in terms of space to carry objects of all sizes. Plus drawers cost lots more!

    I picked up a sheet of 25mm plywood, some carpet from bunnings (poo brown to match interior), some contact cement, tacks to hold down the carpet edges, 4 x 100mm long M10 x 1.25 hi tensile bolts (to thread into the factory seat mount bolt holes) and nuts and washers to suit. While I was at it, I picked up some factory toyota (hilux) tie down points from the local wreckers to provide some tie down points in the back.

    Measured and cut ply, affixed carpet, drilled holes, and mounted in the back using M10 bolts. All good!

    Bought a plastic box (underbed storage to be precise) from bunnings, and keep recovery gear in that. Slides in and out, poor man drawer.

    The shelf is angled higher at the front, giving more room at the front that is used to store the hi-lift jack, chains etc and a bag of tools and spare parts. The angle is used to match the height of the 2nd row seat when folded down, so I can use it as a bed of sorts (more on that later).

    The storage areas at the side work well for first aid kits and a 300w inverter (more on that install later too).
    Attached Files

  • #2
    awesome job
    1997 Vx Grande green/silver
    Mods done and mods to come ! Search for my build

    Comment


    • #3
      nice job you have done

      Comment


      • #4
        Looks good...how much weight do you plan to place on top of your shelf, is the timber thick enough not to bow without any additional support?

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        • #5
          I wondered that too - then I noticed he's used 25mm ply. After having made my shelves from 12mm marine ply and wondering if it was overkill I reckon you could probably park the car on a span of 25mm ply that size and it wouldn't bow!

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          • #6
            I plan on doing this in the next week. I was going to just put 2 circular rods at the front and rear right in the center (maybe one in the dead center as well), just for some support. Shouldn't get in the way but still offer heaps of support.

            Anyone know what thickness I should go for? And any ideas where to purchase it from? Do Bunnings/Masters cut the piece to size for you, for free?
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            • #7
              Originally posted by ratsack View Post
              Anyone know what thickness I should go for? And any ideas where to purchase it from? Do Bunnings/Masters cut the piece to size for you, for free?
              You should be able to grab it off the shelf and get a bit of a feel for how rigid it is. I used 12mm marine ply to make my storage and it felt surprisingly stiff - even in large sheets. I reckon I could stand on a sheet that size and it would hardly sag, though you might want to go the next thickness up just to be sure, depending what you're planning to load on top of it.

              Marine ply is made from eucalypt which is a hardwood, while structural ply is made from pine which is a softwood. Marine ply is stronger but heavier for the same thickness.

              Bunnings cuts to size but I don't know if they charge a small fee "per cut" or if they charge you for the full-size sheet before cutting - it's been a while since I ever bought anything cut to size, partly because you queue for so long for the cutting (and partly because my Dad has circular saw and lives nearby!).

              If you do decide to put rods in for supports, make sure they're not going to punch holes in your carpet! If you think you need some support underneath, it would probably be better to use one of your offcuts to make a partition - if this ran along under the front edge, it would also stop things sliding forward.

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              • #8
                Neat, love it.

                Regards, Jason.

                Comment

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